brake pad thickness - hand brake adjust
...Anyone have the spec on the nominal pad thickness?
Front
New - Thickness 14 mm without backing plate
Wear indicator front left inboard pad - When wear limit is reached (limit: approx. 4 mm), the warning lamp lights up in instrument cluster
Wear limit: 2 mm without backing plate
Rear
New - Thickness 11 mm without backing plate
Wear limit: 2 mm without backing plate
The front brakes are larger diameter and there is significantly more pad surface area,
the front brakes do about 80% of the actual braking work.
Most American cars will wear fronts faster than rears,
even though the rears are typically much smaller.
However, the VW design engages the rear brakes with slightly more force than the front,
i.e. there is a rear brake bias built into the system.
The rear brake bias compresses the suspension more equally front to back - reduces nose dive.
As a result, VWs tend to wear the smaller rears faster than fronts.
Granted, 5k is way too fast.
In my case my rears were replaced at 60k.
One of the inner pads had reched 2mm thickness, all the others had 4-6 mm left.
None had failed.
my rear pads after 60k miles - the one at the upper right had reached 2 mm
I am now at 115k and my original fronts still look good,
although I have run upgraded
Tyrol Sport caliper bushings in the front calipers since almost new.
front caliper with Tyrol Sport bushings, before snap rings are installed
Imagine I will be looking at a full set of brakes soon though.
does anyone know how to adjust the E-brake?
A new adjustment is necessary only after replacing brake cables, brake calipers or brake discs.
There is no need to adjust the parking brake after making initial adjustment,
the design inlcudes an automatic rear brake adjuster.
Remove center console to gain access to the adjusting nut
(there are other diy on how to do that).
Operate foot brake forcefully at least three times.
Apply the parking brake 3 times and then release.
Parking brake lever in rest position.
Tighten adjustment nut ...
...until lever - 1 - on brake calipers lift off from stop - 2 - .
The distance - a - to stop - 2 - with outer and inner brake pads resting on the rotor, no brakes engaged,
must not be less than 1 mm and not exceed 3 mm.
Check that both wheels turn freely.