My turbo was working great! It boosted fine and the car pulled hard. It just sounded like a supercharger when doing so! I replaced it because any damage to a turbo could lead to catastrophic failure and lats I check, pieces of metal dont function as good lubrication and dont compress well. Turbo wheels are balanced to at least .001 of an ounce. Any change in the geometry of the wheels will make it unbalanced when spinning 100,000+ rpm and who knows what will happen. I replaced it so I could avoid a new motor.
Here are a few updates:
1) Put a larger w/m nozzle on. I was previously running the 225ml/min nozzle. Now I have the 375ml/min nozzle. There is a MAJOR difference and my revo timing setting is at 9 while my fuel and boost is on 7.
2) I got the GIAC DSG flash. It is...weird...it completely changed the DSG and I still dont know if I like it :/ There isnt anything wrong with it, but personally, its a bit quirky...My dsg used to ALWAYS fart between every gear shift. Now it does it for the first 20 minutes of driving and then it no longer farts and sounds like a torque converter auto and blends into the next gear (and I hate that sound :O ). Maybe I should just lower the fuel a bit and make it a tad richer, but I dont know, I will have to experiment. I will make a review thread in a few more days when I have had plenty of time to drive it.
3) Logs are coming, but I have been really busy. I have some logs done but havent had time to make graphs and stuff like that. Soon it will be available.
4) Checked my cam follower yesterday. It has about 6k miles on it. The black coating is just beginning to come off. It looks like my estimate of "replace every 20k" will be correct.