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Adding OPS to mk5 that does not have factory PDC ?

TDI_DSG

Ready to race!
Location
Sydney
Car(s)
Golf MK5
bumping an old thread here.

im about ready (finally) to have the parking sensors installed.
due to budgetary reasons, i have not had the chance to have the kit installed yet.

along comes tax time.....and i have a little refund coming. :happyanim:

anyway, on to the reason for this post.

im a complete mechanical incompetent. i am not remotely capable of installing this for myself.

can anyone recommend a competent installer based in sydney, that will have some experience with CAN based sensors.
Preferably on a golf or other VW.

i have a decent budget for the install.
i have contacted a few places, but no one was willing to give me a quote, as they have not had any experience with the OPS kits.

i simply can't afford to drop the car off for the install with an open ended cost factor.

any suggestions ?

Jason.
 

TDI_DSG

Ready to race!
Location
Sydney
Car(s)
Golf MK5
Success ! :happyanim: (well kinda)

did the install today.
the good news is the system does work.

bad news is i now have a bunch of errors that i didn't have before.

the kit i bought had some issues too. the wiring harness was incorrectly put together !
At first, i couldn't even connect to the new controller.
some pins in the plug at the controller were in the wrong places.

once we figured out why it wasn't working, all was ok.
i still obviously have some coding issues to sort out though.

ill post the error list at the end of this post after the pics and video.
the keen eyed might also spot the new color coded rear valance !

pics below.


before....





the install






























i had someone walk towards the car for the below video.
so it is actually working, despite the errors.



you can tell in the video, that somethings not quite right. the audio does not mute when reverse is selected.

heres the list of new errors. im hoping it's just coding issues.

Saturday,11,September,2010,22:57:36:60433
VCDS Version: Release 10.6.1 (x64)
Data version: 20100831



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 1K0
Scan: 01 02 03 08 09 10 15 16 17 19 25 42 44 46 52 56 62 69 72 7D



-------------------------------------------------------------------------------
Address 08: Auto HVAC Labels: 1K0-820-047.lbl
Part No: 1K0 820 047 EF
Component: Climatic PQ35 084 0404
Shop #: WSC 00000 000 00000
VCID: 6CF916BD36F9

4 Faults Found:
01299 - Diagnostic Interface for Data Bus (J533)
004 - No Signal/Communication - Intermittent
01317 - Control Module in Instrument Cluster (J285)
004 - No Signal/Communication - Intermittent
01316 - ABS Control Module
004 - No Signal/Communication - Intermittent
01314 - Engine Control Module
004 - No Signal/Communication - Intermittent




---------------------------------------------------------------------
Address 16: Steering wheel Labels: 1K0-953-549-MY8.lbl
Part No SW: 1K0 953 549 G HW: 1K0 953 549 G
Component: Lenksäulenmodul 521 0050
Coding: 0012142
Shop #: WSC 00000 000 00000
VCID: 364DF4D53835

Part No: XXXXXXXXXXX
Component: Lenkradmodul 007 0050

1 Fault found

01299 - Diagnostic Interface for Data Bus (J533)
004 - No Signal/Communication - Intermittent

---------------------------------------------------------------------

Address 46: Central Conv. Labels: 1K0-959-433-MIN.clb
Part No: 1K0 959 433 BL
Component: 01 KSG 0301
Coding: 98C802487F2D8404085F018010
Shop #: WSC 00046 412 00000
VCID: 7BDB25E14397

Component: Sounder n.mounted

Component: NGS n.mounted

Component: IRUE n.mounted

1 Fault Found:
01299 - Diagnostic Interface for Data Bus (J533)
004 - No Signal/Communication - Intermittent

---------------------------------------------------------------------

Address 56: Radio (J0503) Labels: 5M0-035-1xx-56.clb
Part No SW: 3C8 035 195 HW: 3C8 035 195
Component: Radio RCD510 036 0130
Revision: 00000001 Serial number: VWZ1Z3H3343384
Coding: 0900040004
Shop #: WSC 05314 000 00000
VCID: E5EFE3995513

1 Fault Found:
01327 - Control Module for Parking Aid (J446)
004 - No Signal/Communication - Intermittent
Freeze Frame:
Fault Status: 00100100
Fault Priority: 6
Fault Frequency: 1
Reset counter: 107
Mileage: 139575 km
Time Indication: 0
Date: 2000.00.00
Time: 14:47:08

also, ill head out on Monday, and get the exhaust tips fitted too....

Jason.
 

TDI_DSG

Ready to race!
Location
Sydney
Car(s)
Golf MK5
ok, im making progress with the error codes.

i have been able to clear all the codes except the one related to the OPS controller.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446) Labels: 3C8-919-475.clb
Part No SW: 1Z0 919 475 B HW: 1Z0 919 475
Component: PARKHILFE 4K H06 0006
Revision: -------- Serial number: 66640927100222
Coding: 100102
Shop #: WSC 00000 000 00000
VCID: 40A1920D6AF1

1 Fault Found:
01312 - Powertrain Data Bus
004 - No Signal/Communication - Intermittent
Freeze Frame:
Fault Status: 00100100
Fault Priority: 6
Fault Frequency: 4
Reset counter: 108
Mileage: 139583 km
Time Indication: 0
Date: 2000.00.00
Time: 12:12:52

Freeze Frame:
Temperature: 0.0°C


---------------------------------------------------------------------



i have also, no muting on the RCD510 when reverse is selected, and there
are no controls for the tone or volume (of the beeper) on the RCD510
(i was under the impression that there would be tone and volume controls)

and, as an added thing, the Visual indication does not always appear on the screen,
even though the beeper and sensors seem to work fine everytime.

for some reason, the "clear all DTC's" does not work on my VCDS.
i have to go into each control module individually and clear the codes from there.

so the only thing im left with now is the OPS fault.

any ideas ?

Jason.
 

Booba

Ready to race!
Location
Brisbane
I would double check the connections for the can cable between the ops controller and can gateway. make sure that the twisting in the cable are all to spec right up to the connections on each end.

ok, im making progress with the error codes.

i have been able to clear all the codes except the one related to the OPS controller.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446) Labels: 3C8-919-475.clb
Part No SW: 1Z0 919 475 B HW: 1Z0 919 475
Component: PARKHILFE 4K H06 0006
Revision: -------- Serial number: 66640927100222
Coding: 100102
Shop #: WSC 00000 000 00000
VCID: 40A1920D6AF1

1 Fault Found:
01312 - Powertrain Data Bus
004 - No Signal/Communication - Intermittent
Freeze Frame:
Fault Status: 00100100
Fault Priority: 6
Fault Frequency: 4
Reset counter: 108
Mileage: 139583 km
Time Indication: 0
Date: 2000.00.00
Time: 12:12:52

Freeze Frame:
Temperature: 0.0°C


---------------------------------------------------------------------



i have also, no muting on the RCD510 when reverse is selected, and there
are no controls for the tone or volume (of the beeper) on the RCD510
(i was under the impression that there would be tone and volume controls)

and, as an added thing, the Visual indication does not always appear on the screen,
even though the beeper and sensors seem to work fine everytime.

for some reason, the "clear all DTC's" does not work on my VCDS.
i have to go into each control module individually and clear the codes from there.

so the only thing im left with now is the OPS fault.

any ideas ?

Jason.
 

TDI_DSG

Ready to race!
Location
Sydney
Car(s)
Golf MK5
I would double check the connections for the can cable between the ops controller and can gateway. make sure that the twisting in the cable are all to spec right up to the connections on each end.

that's what i thought it might be too, but the twists are less that 20mm from the controller and at the gateway connections. :iono:
 

TDI_DSG

Ready to race!
Location
Sydney
Car(s)
Golf MK5
got the tips done this morning.

really happy with the look of the rear valance, the way the sensors look and the tips.

here's a pic.
 

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TDI_DSG

Ready to race!
Location
Sydney
Car(s)
Golf MK5
making progress.

i now have the radio muting when reverse is selected.

still have the OPS error though.....

Jason.
 

sdvictor

Passed Driver's Ed
Location
San Diego, CA
Long time lurker, first time poster.

I'm excited to see someone actually do an OPS install on a non-retrofitted vehicle.

I have a couple of questions ,since I want to do this on my wife's incoming car (2011 GTI). In the US, Parkpilot and OPS, as well as the rear view camera aren't even considered options.

I noticed that you did the retro with a carsystems.pl kit (purchased probably from ebay) vs. a kufatec kit. The ebay kit is significantly cheaper but I'm worried about a couple of things. The controller box looks different (maybe covered with tape), and more worrying is that the wiring harnesses looks "fake" or "cheap" vs. the kufatec kit. Is it genuine components (with exception of the harnesses)?

Kufatec charges about 799 euros. vs the 399 USD that carsystems, so it's a significant difference.

Also, did you follow any directions (from kufatec or otherwise) for the install?

Any help is greatly appreciated!
 

TDI_DSG

Ready to race!
Location
Sydney
Car(s)
Golf MK5
yes, it was a carsystems.pl kit.
complete with incorrectly labelled part number on the controller.

it was labelled as a 1Z0-919-745B instead of 1Z0-919-475B !

the kit itself had Valeo (same brand as OEM VW use) sensors. (you will need to have them color coded)
the control module looks like it might be a copy (non genuine)
but the harnesses were good quality (apart from the miss pinned connector)

install and coding instructions were almost non existant.

with the help of a auto-electrician friend, we were able to fairly quickly identify and correct the two incorrect pins
in the controller connector. (they had the CAN wires in the wrong spots on the connector that goes into the controller.
(even though they had correctly identified which pin was what in the limited documentation)

one other thing was that when we drilled the sensors and placed them into the correct locations on the rear bar,
the harness had to be slightly modified to make it fit.

a 10 sec job. no extra wire was needed, just some insulation tape. where the cable goes into a "Y" shape, and splits off
into 2 directions, we had to open the "y" part a little to allow the harness to spread further apart.

all things considered, the saving from the carsystems.pl kit over the kufatec kit were well worth it.
The Kufatec kit was as you say, about double the price.

the two or 3 small things we had to fix were easy to do.
one thing i would say about carsystems though is they have almost zero after sales support.
so if that's important to you, you might consider the other one.

if i can answer any questions, feel free to ask, ill do my best to help.

Jason.
 

sdvictor

Passed Driver's Ed
Location
San Diego, CA
Carsystems claims it's a genuine kit. I am inclined to believe them on all the components with exception for the wiring harness. These might be parts meant for a SKODA, since some of the buzzers and sensors are Skoda parts numbers. That's fine in my book. Carsystems also claims a 12 month warranty on the parts.

But I was thinking of doing hybrid:

The kufatec harnesses would be much cleaner (and hopefully in my opinion cure your bad connection issues). They also modularize the front sensor, front switch, and central canbus interface switch:

Central control harness
http://kufatec.com/index.php?main_page=product_info&products_id=424

Front Control harness (allows for the front parking button to turn on/off)
http://kufatec.com/index.php?main_page=product_info&products_id=812

Front Sensor harness (modularize the harness for the front sensors.)
http://kufatec.com/index.php?main_page=product_info&products_id=813


True it'll be more expensive (probably around 650 USD total), but still cheaper than the kufatec kit outright (approx 1100 USD). I would be doing the install myself, but would need some VAGCOM help from someone here in San Diego for the programming.

The interesting thing will be drilling the bumper holes. The hope is that there will be markings after I take off the rear bumper cover to show where the holes should be. My understaning is that this is a 1.5-2mm hole, which isn't hard. This was the case with my Subaru Outback 2.5xt that I installed a rear parking sensor for (simple buzzer system).

So, would I be crazy doing this?
 
Last edited:

TDI_DSG

Ready to race!
Location
Sydney
Car(s)
Golf MK5
the holes for the rear sensors are actually 17.5mm round.
i used a stepped drill bit at 18mm, and it was just about perfect.

there are some very faint lines that form a cross inside the rear bar at each sensor location (on the inside).
we used these as the center point for the pilot hole.

i have no idea on the mix'n'match approach to doing an installation though.

as i said, the carsystems parts looked to be oem grade stuff.

i don't think the problem with the intermittent communication error is within the wiring harness itself.

i have spoken to someone over at ross-tech, and they say that maybe the skoda controller im using just is not 100% happy in a golf.

it does work every time it's put in reverse, and the radio now mutes too.

Jason.
 

sdvictor

Passed Driver's Ed
Location
San Diego, CA
i have spoken to someone over at ross-tech, and they say that maybe the skoda controller im using just is not 100% happy in a golf.

it does work every time it's put in reverse, and the radio now mutes too.

Jason.

are you still getting the errors though?

have you considered purchasing a VW specific part? In this case, a 3C8919475A vs. the 1Z0919475B

http://www.ecstuning.com/Search/3C8919475/ES347861/

BTW. Thanks for your great insight! The information you have posted is invaluable
 

TDI_DSG

Ready to race!
Location
Sydney
Car(s)
Golf MK5
yep, the error returns all the time.

even though the OPS comes up on screen everytime.

im not gonna worry about it, the way i see it, it's working (and if it aint broke, don't fix it !)

no probs for the help, that's what places like this are supposed to be for.

Jason.
 

sdvictor

Passed Driver's Ed
Location
San Diego, CA
I'm thinking, what if I just use pure VW parts available in the US.

This is what I've come up with thus far....
 

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