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Anybody using the TTE 420 turbo?

GIACUser

Master Wallet Mechanic
Location
USA
Car(s)
MK 6 GolfR
Looking for any info on performance and tuning. With the dollar being strong against the Euro, I am considering this and putting in a set of drop-in rods. I am of course assuming they are still available.
 

GIACUser

Master Wallet Mechanic
Location
USA
Car(s)
MK 6 GolfR

Simon wrote me back this morning and the cost is 2250 shipped. I suspect I could get 750 ish for my K04 that has about 17kmi on it which would make my out of pocket about 1500 ish.

What I hope to find are other owners I can trade emails with that have owned one and even some folks that may have gone from regular K04 to this modified K04 and their experiences with tuning software. If I could just run what I have that would be great.
 

GIACUser

Master Wallet Mechanic
Location
USA
Car(s)
MK 6 GolfR
$2250? I bought my HTA3586 for 2200. Any info on this turbo? Sounds pricey

Standard press on the product. It is a modified K04. Audi popular.

TTE420 Upgrade Turbocharger 2.0 TFSI



TTE420+ begins as a brand new standard BorgWarner K04-064 turbocharger that we dismantle and then set about upgrading and optimizing as engineers to create the our ultimate K04 frame hybrid. TTE420+ Turbocharger is in our opinion the final step and our pinnacle power stage for the 2.0 TFSI range of vehicles while retaining the OE K04 unit for Plug & Play fitment.

Engineered & Enhanced

The formula to making a TTE420 starts with a much larger 2871 BorgWarner compressor wheel, chosen because is highly efficient, new generation type with ultra thin blades, creating extremely high flow for comparative size, giving a compressor map that's very wide. Yielding a maximum air flow rate of 310 litres a second, compared to a stock 2283 compressor at 250 litres. The Re-Profiled compressor cover is machined to a optimized tolerance to ensure maximum compressor efficiency is given. Also the intake pipe is ported to give a smooth transition for the incoming air flow. We also fit our TTE CNC K04 silencer delete, we modify the turbo discharge silencer, removing the baffle internals and fitting a new straight through section, removing any restriction and its function as a noise cancelling device, and so improving the flow, giving less surge and enhancing the sound.

A key part to driving the large 2871 compressor and in turn making this unit produce the huge power advantage over stock and also the competition, is machining and fitting a far larger BorgWarner K16 curved clipped turbine and shaft, while still keeping the k04 core, this is not so easy to do. This K16 turbine gives much lower back pressure and keeps EGT lower compared to stock K04 turbine or clipped stock.

The clipping of the K16 turbine is a special TTE grinding process to the turbine blade tips, curved to alleviate stress from process. Clipping reduces blade area thus increasing gas flow and so reducing back pressure and lowering exhaust gas temperatures, allowing safer higher boost level's. This process also gives a secondary advantage of removing some material, lightening the turbine thus reducing rotational mass improving moment of inertia. Dyno's have shown ittle loss or same response vs stock K04 yet huge gains in power and torque.

Attention can be given to port the exhaust runners at the flange to match and smooth the transition from head to exhaust runner for maximum gas speed and so improving efficiency to the much bigger K16 turbine and so driving the compressor harder. This Process is avalible at extra cost.

Special TTE developed in house 360 deg high performance motorsport journal bearing system is fitted. Durable at high loads with no loss in transient response.

Actuator used is uprated sprung OE unit, fitted with our reinforced clamps for trouble free operation. This also can also be modified to customer needs and specifications.

Equilibrium

Precisely balancing our turbochargers is a key critical factor for longevity and performance. Good balance improves acoustics also. Subsequent great care is taken with all TTE turbochargers with this regard. Firstly parts are balanced at slow speeds up to 2800RPM dynamically in multiple planes using our single parts machine, then components are assembled and then the CHRA are balanced yet again but this time at up to 250,000 RPM using our in house VSR machine to acquire the ultimate equilibrium. Each and every turbocharger is supplied with a balance test result document.

Key Points:

Genuine BorgWarner Housings, Exhaust manifold & Components
Genuine BorgWarner Highly Efficient Next Gen Compressor Geometry
Optimized Compressor Cover Machining Clearances
CNC Port Matched Hand Finished Exhaust Runners (Process is available at extra cost. shown in picture)
CNC Optimised modified silencer discharge delete
CNC Ported hand finish Intake Pipe
Genuine BorgWarner Special Curved Clipped K16 Turbine
Genuine BorgWarner Uprated & Reinforced Actuator
Special TTE K16/K04 Reinforced Bearing System
Fitment As Original. Plug & Play
Dynamically Balanced
420+ PS Capable
Designed, Machined & Built by TTE in Germany

We offer brand new or exchange (depending on stock). We also can offer to upgrade your used turbochargers

Optional Performance Extras

Ported exhaust runners
Lightened Turbine shaft
Compressor cover painted in Hi-Temp coating
Actuator painted in red Hi-Temp coating
 

ViRtUaLheretic

╭∩╮(︶__︶&#6
Location
KC MO
Car(s)
2009 VW GTI
Sounds like the LOBA kit
 

GIACUser

Master Wallet Mechanic
Location
USA
Car(s)
MK 6 GolfR
Sounds like a pass then, well I guess just stay with what I have for now. I did more searching and the small gains would not justify the cost. Looks like I might gain some over what I have but at a very high $ per hp.
 

09GTIJOE

Go Kart Champion
Location
Bakersfield
gtx30 perhaps? ive seen from the mk6 side making 400whp to 500whp
 

POPOV

New member
Location
SWEDEN
The TTE420 should not be compared with the Loba unit.

Dyno before and after TTE420, 47hp and 61Nm increase =)
Difference between the dyno sessions are TTE420, APR LPFP system, 165bar FPRV and new spark plugs.

Engine code BWJ, stock internals, stock injectors
* APR 3.4 K04 98 map, 98 RON fuel
* Flapper delete
* WMI, DO3 nozzle in throttle body plate (pass TB), DO3 nozzle in throttle pipe after Intercooler
* 3" DP, Catless, 3" cat-back
* HI-FLO Air charge pipe
* HI-FLO Turbo Discharge pipe and outlet adapter
* 165 Bar FPRV
* ITG Intake
* Godspeed intercooler, no AC core
* NGK BK7EIX spark plugs
* APR LPFP system
* TTE420
* IE HPFP



 
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