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Old 12-27-2017, 12:46 PM   #1
Neopork
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DIY: Tips for Intake Valve Carbon Cleaning and Intake Manifold Removal

Hi guys and gals,

I know there are many DIY's on intake removal and carbon cleaning on GTIs, but I felt there were a few items that were not properly addressed and a couple issues that I ran into that hopefully others can avoid. I made a "top tips" .pdf that goes through all of these. This is more of a supplement to the other existing resources than a reiteration.

Here's what the .pdf covers:
  1. Materials needed for intake manifold removal and install:
  2. Materials needed for carbon clean-out:
  3. Torque Specifications
  4. Battery & Fuel pump
  5. Oil filter
  6. M10 triple square and the bolt from hell
  7. Covering the injector holes
  8. Cleaning the valves
  9. Turning the crank bolt
  10. Teflon injector seals, removal and installation (without the special VW tools)
  11. Cleaning the manifold seal on the block

Hope this is helpful for any other DIY'ers.

One tip I forgot - even though it may seem obvious, cover your open oil filter port with a plastic bag so you don't get engine dirt and carbon crap in there.
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File Type: pdf Neopork' carbon cleaning tips.pdf (706.9 KB, 204 views)

Last edited by Neopork; 12-27-2017 at 01:05 PM.
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Old 12-27-2017, 02:16 PM   #2
vwengineer
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Very good tutorial, thanks!
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Old 12-27-2017, 03:06 PM   #3
merkeyterkey
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Good shit OP, thanks for taking the time to do this!
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Old 02-08-2018, 06:58 PM   #4
PapaBonk
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Link is broken...... ???

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Old 02-08-2018, 07:25 PM   #5
Neopork
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Hrm. Can someone else try it and let us know? The .pdf still works for me...
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Old 02-08-2018, 07:25 PM   #6
GTI's
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Quote:
Originally Posted by PapaBonk View Post
Link is broken...... ???

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Its working for me, maybe it has something to do with your post count???
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Old 02-09-2018, 08:14 PM   #7
PapaBonk
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Originally Posted by GTI's View Post
Its working for me, maybe it has something to do with your post count???
Aaaaaaaaah the mighty post count............. let's work on that then......

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Old 02-09-2018, 08:41 PM   #8
GTI's
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Originally Posted by PapaBonk View Post
Aaaaaaaaah the mighty post count............. let's work on that then......

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I am sure Neopork can also send it to you.
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Old 02-10-2018, 09:34 AM   #9
PapaBonk
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Originally Posted by GTI's View Post
I am sure Neopork can also send it to you.


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Old 02-10-2018, 09:35 AM   #10
PapaBonk
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Tried the im route....

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Old 02-10-2018, 10:57 AM   #11
GTI's
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If that doesn't work post back.
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Old 02-10-2018, 03:57 PM   #12
PapaBonk
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Originally Posted by GTI's View Post
If that doesn't work post back.
Tried it on my notebook without logging in..... As Borat would say: Great Success!!!! Must be issue with Tapatalk app on my phone..... thanks for your help

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Old 02-12-2018, 03:27 PM   #13
Neopork
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Quote:
Originally Posted by PapaBonk View Post
Tried it on my notebook without logging in..... As Borat would say: Great Success!!!! Must be issue with Tapatalk app on my phone..... thanks for your help

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Sorry P-Bonk,
I was just about to send it but I see that you were able to get to it another way. Hope it helps! Let me know if you have any follow up questions. Pretty straightforward, just takes a long time.
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